Description
Product details
The APMT 1135 insert is a widely used carbide milling insert, specifically designed for efficient material removal in various machining operations. Its design and material composition make it suitable for a broad range of applications, particularly in milling operations involving steel, stainless steel, cast iron, and other alloys. Design and Geometry The APMT 1135 insert features a parallelogram shape with an 85° blade angle, optimized for effective milling performance. It is a single-sided insert equipped with two cutting edges, allowing for efficient material removal and extended tool life. The insert typically has an inscribed circle (I.C.) of 11 mm, a thickness of 3.5 mm, and a cutting edge length of approximately 9.7 mm. The design includes a positive rake angle and a precision-molded chip breaker, which facilitate smooth chip evacuation and reduce cutting forces. JAT-CARBIDE.COM Material and Coating Manufactured from high-quality tungsten carbide, the APMT 1135 insert offers exceptional hardness and wear resistance. To enhance its performance, the insert is often coated using Physical Vapor Deposition (PVD) techniques, resulting in a TiAlN (Titanium Aluminum Nitride) coating. This coating significantly improves the insert's heat resistance and durability, making it suitable for high-speed machining operations. SHOP-APT.CO.UK Applications The APMT 1135 insert is versatile and can be used in various milling applications, including face milling, shoulder milling, and slotting. Its robust design and coating make it particularly effective when machining materials such as: Steel: Suitable for both low and high carbon steels, providing efficient material removal and extended tool life. ICARBIDE.COM Stainless Steel: The insert's design minimizes built-up edge formation, ensuring smooth cutting and superior surface finish. JAT-CARBIDE.COM Cast Iron: Capable of handling the abrasive nature of cast iron, maintaining cutting efficiency and insert integrity. ICARBIDE.COM Titanium Alloys: Effective in machining titanium alloys, offering high precision and excellent surface finish. CNCHOME-BEYOND.COM Performance Benefits Users of the APMT 1135 insert can expect several performance advantages: High Precision: The insert's sharp cutting edges and optimized geometry ensure accurate machining and tight tolerances. JAT-CARBIDE.COM Extended Tool Life: The combination of high-quality carbide material and PVD coating enhances wear resistance, leading to longer tool life. WATCUTTINGTOOLS.COM Efficient Chip Evacuation: The positive rake angle and chip breaker design facilitate smooth chip flow, reducing the risk of chip jamming and improving machining efficiency. JAT-CARBIDE.COM Versatility: Compatible with various milling cutters and suitable for a wide range of workpiece materials, making it a flexible choice for different machining scenarios. RDBARRETT.CO.UK Conclusion The APMT 1135 insert is a reliable and efficient solution for milling operations across diverse materials. Its thoughtful design, coupled with high-quality materials and advanced coatings, ensures superior performance, making it a preferred choice for machinists seeking precision and durability in their tooling.
